一、現(xian)代工業(ye)的(de)(de)(de)發(fa)展已出現(xian)越(yue)來越(yue)多的(de)(de)(de)綜(zong)合(he)(he)型(xing)大(da)項目,要(yao)求對從設(she)計到(dao)生(sheng)(sheng)產(chan)(chan)(chan)的(de)(de)(de)整個過程盒全部(bu)(bu)環(huan)節所(suo)組成(cheng)網絡的(de)(de)(de)物質流(liu)(liu)、信息流(liu)(liu)、資金流(liu)(liu)進行(xing)綜(zong)合(he)(he)控制(zhi)(zhi),使預測分(fen)析、運行(xing)工況(kuang)、設(she)備(bei)狀態(tai)、能源利(li)用、經濟效(xiao)益和(he)故障處理都在(zai)優化(hua)(hua)、合(he)(he)理的(de)(de)(de)狀態(tai)。在(zai)自(zi)(zi)(zi)動(dong)化(hua)(hua)技(ji)術(shu)(shu)、信息技(ji)術(shu)(shu)與(yu)(yu)各種(zhong)生(sheng)(sheng)產(chan)(chan)(chan)技(ji)術(shu)(shu)基礎上,由工業(ye)計算機系(xi)統(tong)(tong)(tong)將工廠全部(bu)(bu)生(sheng)(sheng)產(chan)(chan)(chan)活(huo)動(dong)所(suo)需的(de)(de)(de)信息與(yu)(yu)各分(fen)散的(de)(de)(de)自(zi)(zi)(zi)動(dong)化(hua)(hua)系(xi)統(tong)(tong)(tong)有機集(ji)(ji)成(cheng)起來,構成(cheng)一個能適(shi)應生(sheng)(sheng)產(chan)(chan)(chan)環(huan)境(jing)不確(que)定性與(yu)(yu)市場需求多變性的(de)(de)(de)柔(rou)性智能生(sheng)(sheng)產(chan)(chan)(chan)系(xi)統(tong)(tong)(tong),例如(ru)(ru)以離散事件為特征的(de)(de)(de)計算機集(ji)(ji)成(cheng)制(zhi)(zhi)造系(xi)統(tong)(tong)(tong)CIMS。如(ru)(ru)圖3所(suo)示,CIMS系(xi)統(tong)(tong)(tong)由以下幾(ji)方面組成(cheng),用成(cheng)熟技(ji)術(shu)(shu)及產(chan)(chan)(chan)品(pin),促(cu)進學科交(jiao)叉(cha),從工業(ye)控制(zhi)(zhi)作為集(ji)(ji)成(cheng)自(zi)(zi)(zi)動(dong)化(hua)(hua)的(de)(de)(de)基礎必須(xu)考慮到(dao)集(ji)(ji)成(cheng)的(de)(de)(de)需求與(yu)(yu)環(huan)境(jing),包括計算機網絡和(he)數據分(fen)系(xi)統(tong)(tong)(tong)NES和(he)DBS,技(ji)術(shu)(shu)信息分(fen)系(xi)統(tong)(tong)(tong)TIS、制(zhi)(zhi)造自(zi)(zi)(zi)動(dong)化(hua)(hua)分(fen)系(xi)統(tong)(tong)(tong)MAS、質量信息分(fen)系(xi)統(tong)(tong)(tong)QIS和(he)管理信息分(fen)系(xi)統(tong)(tong)(tong)MIS等。衡(heng)量CIMS是否達到(dao)全面優化(hua)(hua)要(yao)從及時(shi)性、高質量、經濟性和(he)環(huan)境(jing)保護方面綜(zong)合(he)(he)考慮,實(shi)現(xian)從市場分(fen)析、產(chan)(chan)(chan)品(pin)設(she)計、生(sheng)(sheng)產(chan)(chan)(chan)制(zhi)(zhi)造到(dao)售(shou)后服務的(de)(de)(de)控制(zhi)(zhi)與(yu)(yu)管理的(de)(de)(de)集(ji)(ji)成(cheng)。
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二、集成控制技術在橡機行業的應用
橡膠機械行業生產過程的集成控制還有很大的提升空間,例如,在換料或卸胎的過程中,使用AGV小車進行自動物流供應,使得生產過程集成化更高。“智能制造+工業機器人”的模式,已經成為了眾多汽車品牌商全面提升公司智能制造水平的有效手段。AGV在汽車的整車制造四大工藝,即沖壓、焊裝、涂裝、總裝的生產過程中發揮著越來越重要的角色。
三、集成控制技術的關鍵
工業(ye)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng)控制系(xi)(xi)(xi)統(tong)將(jiang)不僅僅實現控制功能,而必(bi)須考慮與設(she)計、管理決策等系(xi)(xi)(xi)統(tong)的(de)(de)互聯,實現信息的(de)(de)雙向(xiang)共享(xiang)和(he)自(zi)動(dong)(dong)化(hua)系(xi)(xi)(xi)統(tong)的(de)(de)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng)。在(zai)(zai)系(xi)(xi)(xi)統(tong)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng)中,人(ren)(ren)的(de)(de)因素必(bi)須要受到(dao)足夠(gou)重(zhong)視,成(cheng)(cheng)(cheng)(cheng)功的(de)(de)系(xi)(xi)(xi)統(tong)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng)往(wang)往(wang)是經營、技術與人(ren)(ren)的(de)(de)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng),在(zai)(zai)自(zi)動(dong)(dong)化(hua)與工控系(xi)(xi)(xi)統(tong)中,如(ru)何(he)促(cu)進人(ren)(ren)機協(xie)作、協(xie)調與協(xie)同,使(shi)(shi)人(ren)(ren)的(de)(de)創新性(xing)能更(geng)好發揮是人(ren)(ren)們關注的(de)(de)一個問題。要在(zai)(zai)生產中發揮人(ren)(ren)的(de)(de)優勢作用,更(geng)要使(shi)(shi)工控系(xi)(xi)(xi)統(tong)便于集(ji)(ji)成(cheng)(cheng)(cheng)(cheng),以系(xi)(xi)(xi)統(tong)集(ji)(ji)成(cheng)(cheng)(cheng)(cheng)促(cu)進工控系(xi)(xi)(xi)統(tong)的(de)(de)發展。